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Sludge Dewatering Using Screw Presses

Why screw presses represent the most cost-effective solution for mechanical sludge dewatering.

2026-08-10 2 min read
Sludge Dewatering Using Screw Presses

Engineering Hub: get this sized for your plant

Describe your goal, effluent limit or sludge volume and receive a technology shortlist plus a sizing proposal – by email, no phone call required.

Why Dewater Sludge?

For many operators, the disposal of sewage sludge is the largest cost driver. Effective dewatering can reduce sludge volume by up to 80%, resulting in a significant decrease in transport and disposal costs.

Screw Press vs Other Technologies

  • Energy consumption: 0.03–0.1 kWh/m³ (centrifuge: 1–4 kWh/m³)
  • Maintenance: Minimal, thanks to slow rotational speed (0.5–3 rpm)
  • Noise: <65 dB (centrifuge: >80 dB)
  • Personnel: Fully automated 24/7 operation possible

Dry Solids Contents Achieved

Depending on the type of sludge, the following dry solids (DS) contents are attainable:

  • Municipal excess sludge: 18–22%
  • Mixed sludge: 22–28%
  • Industrial sludge: 25–35%
  • Flotation sludge: 15–20%

Polymer Conditioning

For optimal results, the sludge must be conditioned with polymer. Proper polymer selection and dosing are critical to ensure:

  • Good flocculation and dewaterability
  • Clear filtrate
  • Minimal polymer consumption
  • Optimum dry solids content

Engineering Hub: get this sized for your plant

Describe your goal, effluent limit or sludge volume and receive a technology shortlist plus a sizing proposal – by email, no phone call required.

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